Industrial Gear Coupling

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Product Code : SSMT 08

Brand Name : STEEL SAHARA MACHINE TOOLS

Price And Quantity

Minimum Order Quantity
1 Piece
Price
5000 TO 300000 INR

Product Description

Banking upon in-depth domain knowledge and years of vast experience, we are engaged in manufacturing and supplying Industrial Gear Coupling. It offers increased nominal torque, larger maximum bore size and longer service life. Coupling utilizes the standard flange interface to ensure field interchangeability. We manufacture this coupling using high quality mild steel at our sophisticated production unit. Industrial Gear Coupling is available for clients in different sizes and specifications as per their requirements.

Features:

High load bearing capability
Unequaled bore and torque capacity
Advanced seal design

Specification :

Selection Procedure for steel Sahara Geared Coupling

In Order to Make best possible selection It is Essential to take the following Factors in consideration before final selection.

HP to be transmitted
Shaft rpm
Desirable Safety factor
Diameter of the larger Shaft to be coupled

Computre effective tourque to be transmitted OR horse power per 100 rpm as below :

HP/100 = HP transmitted x 100 XSF / RPM
Effective torque in Kg-MT = HP TRANSMITTED x 726.2 xsf / RPM

Select the suitable gear coupling from the max torque (Kg-m) column or H.P. Capacity at 100 rpm column.

Cross Check : The selecte3d gear coupling should be CROSS CHECKED for the maximum allowable Shaft diameter from the max bore (d) mm column. The max allowable shaft diameter to be equal to or more than the diameter of large shaft to be coupled.

The gear coupling size should be finalised as the greater of the size selected on power (method A or B) on maximum allowed shaft diameter.

Example :

A gear coupling is to be selected to transmit 1000 hp from a fly wheel coupled with electric motor at 740 rpm to roughing mill (hot rolling) gear box the fly wheel shaft diameter is 180mm and reduction gear box input shaft diameter is 165 mm.

HP/100 rpm = 1000x100x3 / 740 = 4054 hp
Effective torque in Kg-MT = 1000x726x2x3/ 740 = 29440 Kg/MT

While both A& B lead to gear coupling size 107 but size 109 is selected because of allowable max shaft diameter of 180mm.

Example :

The above drive hp at output of reduction gear box (110 rpm shaft dra 235) and input of poron stand (Shaft dra 238 mm)

HP/100 rpm=1000x100x3 / 740 = 2727HP
Effective torque in Kg-MT = 1000x126x2x3 / 740 = 2727 HP

The selected size is gear coupling no. 113 as allowable torque is 20,000 Kg-m. HP/100 is 2793, and max bore is 330 mm

Material : 101 to 107 C55 Mn75 Casing & Hub Heat Treated from 235-265 BHN.

108 to 114 Casing - IS 1030 Gr 23-45 Hub C55 Mn75, Casing & Hub Head Treated from 235-265 BHN.

COUPLING NO.	MIN BORE(d) m.m	MAX.TORQUE IN Kg.m	MAX.SPEED(R.P.M.)	MAX.BORE(d) m.m	MAX.(GD²) IN Kg.m²	H.P(Matric) CAPACITY AT -100 R.P .M.	WT.IN Kg	DIMENSION'S (M.M.)
COUPLING NO.	MIN BORE(d) m.m	MAX.TORQUE IN Kg.m	MAX.SPEED(R.P.M.)	MAX.BORE(d) m.m	MAX.(GD²) IN Kg.m²	H.P(Matric) CAPACITY AT -100 R.P .M.	WT.IN Kg	A	B	C	D	E	F	G	H	I	J	K
101	20	100	6300	50	0.14	14	10	170	110	65	49	115	17	55	2.5	55	57.5	85
102	30	250	5000	60	0.20	35	15	185	125	85	62	135	17	65	2.5	80	67.5	100
103	40	440	4000	75	0.48	61.5	25	220	150	105	78	175	20	85	2.5	105	87.5	125
104	45	840	3300	90	0.95	117	40	250	175	130	96	215	20	105	2.5	126	107.5	150
105	50	1310	2800	110	1.9	183	60	290	200	155	106	230	25	110	5.0	138	115.0	175
106	65	2000	2500	125	3.0	280	85	315	230	175	117	260	25	125	5.0	155	130.0	200
107	80	3450	2100	140	5.25	482	120	350	260	205	134	290	25	140	5.0	177	145.5	220
108	95	4500	1900	160	8.53	630	180	380	290	230	147	320	25	155	5.0	190	160.0	250
109	105	5600	1700	180	15.05	783	210	430	330	250	156	340	25	165	5.0	208	170.0	300
110	120	8200	11. 00	220	30.5	1146	290	490	390	310	171	370	25	180	5.0	218	185.0	350
111	130	11000	1250	260	56.80	1536	550	545	445	350	188	410	30	200	10	245	1	1
112	140	14700	1120	300	88.5	2053	710	590	490	400	226	490	30	240	10	283	1	1
113	180	20000	1000	330	139	2793	980	680	555	440	237	530	35	260	10	318	1	1
114	230	28600	900	370	291.5	3997	1300	730	610	500	261	570	35	280	10	340	1	1
115	250	31. 150	800	410	353.0	4856	1700	780	660	540	301	655	35	320	15	385	1	1
116	300	60000	110	455	691.0	8385	2550	900	755	625	331	720	45	350	20	423	1	1
117	350	85350	630	520	1235.0	11917	3600	1000	855	720	382	820	45	400	20	490	1	1
118	380	113000	560	610	1965.5	15790	4850	1100	850	810	426	920	55	450	20	533	1	1
119	420	149000	500	710	3012.0	20821	6400	1250	1050	910	442	1000	55	485	30	558	1	1

MIS ALIGNMENT CAPACITY - AXIAL FLOAT - +-05 UPTO GEAR COUPLING NO 106. +-1 FROM 107 TO 110 ANGULAR - +-15^o

FLEXIBLE IN ALIGNMENT RIGID IN QUALITY

Spacer Type Gear Coupling

With intermediate sleeve for bridging larger distances between the machines to be connected.

Break Drum Gear Coupling

Standard coupling with added braking disc

Floating Shaft Gear Coupling

With intermediate shaft for transmitting high torques in case of wide shaft Spacings.

Spacer Type Gear Coupling

Suitable for high speeds and is Lighter in weight than equivalent floating shaft arrangement. Commonly used on pumps and compressor drives or for applications where maintenance or replacement of shafts seals and bearings is to be accomplished without moving connected equipments.

Steel Sahara Couplings (Service factors)

Application	Service Factor	Application	Service Factor
Agitators		Edger Drives	1.75
Pure liquids	1.0	Feed Rolls, Reversing Mills	3.5
Liquid-Variable density	1.25	Furnace Pushers	2.5
Blowers		Hot Mills	3.0
Centrifugal	1.0	Ingot Cars	2.5
Lobe	1.5	Kick-outs	2.5
Vane	1.25	Manipulators	3.0
Briquette Machines	2.0	Merchant Mils	3.0
Can Filling Machine	1.0	Piercers	3.0
Cane Knives	2.0	Pushers Rams	2.5
Carbumpers	2.5	Reel Drives	1.75
Car pullers-intermittent Duty	1.5	Reel Drums	2.0
Clay working Machinery	1.75	Reelers	3.0
Cranes and Hoists		Rod and Bar Mils	3.0
Main Hoists, Reversing	2.0	Table
Skip Hoist, Trolley & Bridge		Runout Tables	2.5
Drives	1.75	Saws, Hot & Cold	2.5
Slope	1.5	Screw Down Drives	3.0
Elevators		Skelp Mils	3.0
Bucket	1.75	Slitters	3.0
Centrifugal & Gravity Discharge	1.5	Slabbing Mills	1.75
Escalators	1.25	Soaking Pit Cover Drive	3.0
Freight	2.0	Straighteners	2.5
Fans		Tables, Transfer & Runout	2.5
Centrifugal	1.0	Thrust Block	3.0
Cooling Towers	2.0	Traction Drive	3.0
Forced Draft	1.5	Tube Conveyor Rolls	2.5
Induced Draft without Damper Control	2.0	Unscrambles	2.5
Metal Mills		Wire Drawing	1.75
Draw Bench-Carriage	2.0	Pumps
Draw Bench-Main Drive	2.0	Centrifugal
Forming Machines	2.0	Reciprocating
Slitters	1.5	Single Acting
Table Conveyors	2.25	1 OR 2 Cylinders	2.25
Reversing	2.5	2 OR more Cylinders	1.75
Wire Drawing & Flatting Machine	2.0	Double Acting	2.0
Wire Winding Machine	1.75	Rotary, Gear,, Lobe Vane	1.5
Metal Rolling Mills		Sugar Mills
Blooming Mills		Cane, Rake, BagasseCarriers	1.5
Coilers, Hot mill	2.0	Cane Knives	2.0
Coilers, Cold Mill	1.5	Mill Drive Gear Boxes, Turbine Shafts	3.0
Cold Mils	2.0	T.R.P.F, G.R.P.F. Drive	3.0
Cooling Beds	1.75
Door Openers	2.0
Draw Benches	2.0